E-PET foam molding · family 01

E-PET — structural stiffness from recycled bottles.

Expanded polyethylene terephthalate (E-PET) beads give you the shear and compression strength a structural core needs, a shape that survives 168 hours at 180°C, and a V-0 flame grade — from resin that can be up to 100% recycled PET. If your program carries both a stiffness target and a recycled-content target, this is the one material here that answers both at once.

Structural coreUL 94 V-0 grade availableUp to 100% recycled PET180°C shape stability150–300 kg/m³
01Properties

What the data says,
and where it stops.

Current material data (confirm against the selected grade before ordering)

PropertyCurrent value
Molded density150–300 kg/m³
Compression stress at 10%1000–3800 kPa
Long-term service temperature110 °C
Short-term dimensional stability temperature180 °C
Cold-use boundary−40 °C
Thermal conductivity0.038–0.059 W/(m·K)
Rebound20–35%
Hardness90–98 Asker-C
PropertyValue
Molded density150 / 200 / 300 kg/m³
Compression strength @5%0.9–3.0 MPa
Dimensional stability180°C × 168 h — change within ±1%
Long-term service temperatureabout 110°C
Flame ratingStandard grade UL 94 V-2 (5 mm); high-FR grade UL 94 V-0 (11 mm)
Chemical resistanceResists oil, acid, alkali and solvents, per the resin supplier
Thermal conductivity0.038–0.059 W/(m·K)
Recycled and bio contentBIO grade 25% biomass; RNW grade uses recycled resin; core material up to 100% recycled PET
Tensile / elongation / tear / compression set / water absorption / hardnessProvided with your enquiry
02Where it fits

Bring us the part,
not the material name.

A.01Application

Rail vehicle sandwich cores

Stiffness per unit weight, with a fire grade to match.

A.02Application

Wind-blade and building sandwich cores

Low resin uptake keeps the lay-up weight down.

A.03Application

Recycled-content lightweighting programs

A stiffness target and a recycled target in one material.

Why we can run it

A heat-resistant polyester bead foam. DBM molds it. The figures above are for bead-molded parts.

Tell us the part and the target,
we will confirm the grade.